Experimental and numerical assessment of energy absorption capacity of thin-walled Al 5083 tube produced by PTCAP process

The energy absorption capacity of the Al5083 thin-walled tube produced by parallel tubular angular pressing (PTCAP) process was evaluated. Also, microstructure, mechanical properties, and anisotropy coefficients were studied in the peripheral and axial directions. Results showed that values of energy absorption decreased with processing pass increasing and the values for the unprocessed, first and second passes were obtained to be 167, 161.4 and 160.7 J, respectively. The differences between the simulation results for the energy absorption values and their experimental values for the unprocessed, the first and the second PTCAP passes samples are about 5%, 10%, and 13%, respectively. The energy absorption capacity was related to the anisotropy coefficient and microstructure. The results demonstrated that grain refinement occurred and ultimate tensile strength (UTS) and microhardness after the first and second PTCAP passes were enhanced, while the increase rate in the first pass was much severer. Also, by applying PTCAP, the deformation modes were altered, such that the deformation mode of the annealed tube was quite symmetrical and circular while for the first and second passes there have been triple and double lobes diamond. The results of the numerical simulation for the deformation mode of the annealed and PTCAPed tubes were consistent with the experimental results. The deformation mode of tubes is dependent on their mechanical properties and variation of the mechanical properties during PTCAP process.     

Study on inhomogeneous cooling behavior of extruded profile with unequal and large thicknesses during quenching using thermo-mechanical coupling model

The interfacial heat transfer coefficient between hot profile surface and cooling water was determined by using inverse heat conduction model combined with end quenching experiment. Then, a Deform-3D thermo-mechanical coupling model for simulating the on-line water quenching of extruded profile with unequal and large thicknesses was developed. The temperature field, residual stress field and distortion of profile during quenching were investigated systematically. The results show that heat transfer coefficient increases as water flow rate increases. The peak heat transfer coefficient with higher water flow rates appears at lower interface temperatures. The temperature distribution across the cross-section of profile during quenching is severe nonuniform and the maximum temperature difference is 300 °C at quenching time of 3.49 s. The temperature difference through the thickness of different parts of profile first increases sharply to a maximum value, and then gradually decreases. The temperature gradient increases obviously with the increase of thickness of parts. After quenching, there exist large residual stresses on the inner side of joints of profile and the two ends of part with thickness of 10 mm. The profile presents a twisting-type distortion across the cross-section under non-uniform cooling and the maximum twisting angle during quenching is 2.78°.     

A comprehensive study on thermal conductivity of the lithium-ion battery

The reliable thermal conductivity of lithium-ion battery is significant for the accurate prediction of battery thermal characteristics during the charging/discharging process. Both isotropic and anisotropic thermal conductivities are commonly employed while exploring battery thermal characteristics. However, the study on the difference between the use of two thermal conductivities is relatively scarce. In this study, the isotropic and anisotropic thermal conductivities of the four commercially available lithium-ion batteries, ie, LiCoO₂, LiMn₂O₄, LiFePO₄, and Li (NiCoMn)O₂, were reviewed and evaluated numerically through the heat conduction characteristics inside the battery. The results showed that there are significant differences in the temperature distribution in the battery caused by the isotropic and anisotropic thermal conductivities, which could affect the layout and cooling effectiveness of battery thermal management system. Furthermore, the effective thermal conductivities of porous electrodes and separator were determined to establish thermal conductivity bounds of lithium-ion batteries combined with the thicknesses of battery components. The thermal conductivity bounds could be applied to evaluate the rationality of the thermal conductivity data used in battery thermal models.     

Influence of pulse-jet cleaning pressure on performance of compact dust collector with pleated filter operated in clean-on-time mode

To operate a bag filter continuously, pulse-jet cleaning of dust particles from the filter medium is commonly required, and the pulse-jet pressure significantly affects the filter performance. In this study, the accumulation structure of residual dust particles inside and on the surface of a filter medium at different pulse-jet pressures was investigated by constructing a simple model, and the influence of the dust structure on the filter performance was clarified. Using a simple model, we determined the effective ratio of filtration area β, which represents the ratio of the filterable area to the total filtration area, the true resistance coefficient due to the primary dust layer ζ_p’ thinly deposited on the filter surface, and the true resistance coefficient inside the filter media itself ζ_f’_. The effective ratio of filtration area β decreased with operation time for all pulse-jet pressures; however, it maintained a high value when the pulse-jet pressure was high. The validity of β analyzed by the model was verified using two different methods, and the results showed good agreement, indicating that the model is effective in identifying real conditions. The true resistance coefficient due to the primary dust layer ζ_p’ decreased as the pulse-jet pressure increased; however, the true resistance coefficient inside the filter media itself ζ_f’ was the highest at 0.5 MPa. In addition, the dust collection efficiency was different at each pulse-jet pressure, which was considered to be caused by the difference in the dust particle accumulation structure.     

Fiber-optic miniature sensor for in situ temperature monitoring of curing composite material

This study proposes a fiber-optic temperature sensor with a single-mode fiber tip covered with a thermo-sensitive polymer resin. The temperature is sensed by measuring the Fresnel reflection from the optical fiber/polymer interface. Because the thermo-optic coefficients differ between the optical fiber and the polymer, the in situ temperature can be measured even in curing composite materials. In initial experiments, the proposed sensor successfully measured and recovered the temperature information. The measured sensor data were linearly correlated, with an R² exceeding 0.99. The standard deviation in the long-term measurements of constant temperature was 2.6%. The durability and stability of the sensor head material in long-term operation was validated by Fourier transform infrared spectroscopy and X-ray diffraction analysis. In further experiments, the suggested miniature temperature sensor obtained the internal temperatures of curing composite material over a wide range (30–110 °C).     

Measurement of heat transfer coefficients for steam condensation on a vertical 21.5-mm-O.D. tube in the presence of air

ABSTRACT

Governing the rate of heat transport by condenser tubes in the passive containment cooling system (PCCS), the steam condensation over a vertical cylinder in the presence of air was investigated experimentally. The main objective of this study was to explore if the condensation heat transfer coefficient relies on the tube dimension, which has been a variable missed in most condensation models or has been embraced without experimental demonstration under phase change environments. The mean heat transfer coefficient was measured in the condensation test facility named JERICHO (JNU Experimental Rig for Investigation of Condensation Heat transfer On tube). The outer diameter of the condenser tube used in this study was set to 21.5 mm. The measured heat transfer coefficients were compared to those obtained from the 40-mm-O.D. tube, and a multiplier to correct the variation of the heat transfer coefficient with the tube diameter was proposed for its application to Lee correlation. The proposed correlation was further validated against another set of experimental data obtained from a separate test facility housing the 31.8-mm-O.D. tube.     

几种不同衬层材料水润滑轴承的润滑特性分析

以船舶水润滑轴承为研究对象,建立水润滑轴承双向流固耦合模型,采用有限元法研究偏心率为0. 6时,赛龙、飞龙、丁腈橡胶和超高分子聚乙烯4种不同衬层材料水润滑轴承的润滑特性。研究结果表明:转速一定时,4种衬层材料沿轴向和周向的衬层变形分布较为一致,其中丁腈橡胶衬层的变形最大; 4种衬层材料沿轴向和周向的压力分布趋势也较为一致,最大的压力值均出现在210°～270°之间,同时在270°～30°之间水膜压力波动较大。4种衬层材料的摩擦因数均随转速的增大呈现先增大后减小的趋势,其中丁腈橡胶的摩擦因数最大,超高分子聚乙烯的摩擦因数最小。     

基于未确知集对联系数法的溃坝社会影响评价

针对溃坝社会影响因素的不确定性和复杂性易造成评价过程信息缺失的问题,采用未确知测度理论和层次分析法,将其不确定信息转换为具有相对确知信息的综合测度向量,结合集对分析可有效处理研究系统的确定性与不确定性关系的特点,引入五元集对联系数,建立了基于未知集对联系数法的溃坝社会影响评价模型,以未确知集对联系数所属区间的等级作为溃坝社会影响严重程度等级判定的依据,并通过工程实例验证了所建溃坝社会影响评价模型的合理性和有效性,为溃坝社会影响评价提供了一种新的方法和思路。     

冷连轧机带钢切边宽度自动设定研究

宽展是冷连轧机切边剪切边宽度设定的重要考虑因素。影响宽展的因素较多,若考虑各影响因素,建立宽展模型十分困难。为此,在满足生产需求的前提下,通过大量数据分析,拟合出宽展系数计算多项式,进而可计算出满足需求的考虑宽展的切边剪宽度设定值,并通过自动化系统的改造实现了切边剪宽度的自动设定。     

自动捕捉平衡系数试验电流工具设计

在电梯平衡系数传统测量方法中,存在电梯轿厢和对重平衡点难以判断、人为因素导致测量误差偏大、测量不准导致效率低等问题,为解决这些问题,设计出一款基于光电传感器和霍尔传感器的电流自动捕捉工具,除能够高效准确识别电梯轿厢和对重平衡点的位置外,还能通过无线信号传输处理,利用钳形电流表精确捕捉平衡点位置的电流值。经测试使用,该工具系统消除了在平衡系数测量过程中捕捉电流值的人为因素影响,并解决了无机房不能准确判断平衡点问题,有效的提高了检验工作的准确性和效率。